Head of Process Engineering, Vandrel

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What the firm says WHO ARE WE Vandrel is rebuilding America's high-performance magnet wire supply chain. We design and manufacture PEEK-insulated copper conductor in modular micro-factories, producing the wire that goes into the motors, transformers, and power systems that matter most: defense and aerospace platforms, EV traction, and grid and stationary storage. Today, insulated magnet wire is produced by a short list of European and Asian suppliers. That is a problem for every US program that needs higher voltage, higher temperature, or higher power density. Our team is small, senior, and hands-on, and we are closing that gap. WHAT YOU'LL BE DOING - Design and Run the Process: Lead development and operation of Vandrel’s pilot extrusion line for PEEK-insulated copper magnet wire across target conductor gauges, from resin handling through finished, wound-ready wire. - Own the Copper-to-PEEK Interface: Drive surface preparation, oxidation control, adhesion strategy, and bond verification. A very short list of competitors has solved this. We intend to solve it better and patent the result. - Specify and Commission Equipment: Select, source, and bring up extruders, crossheads, dies, cooling, spooling, and inline metrology. Work directly with US, European, and Asian vendors to land equipment configured for PEEK processing. - Define the Quality Envelope: Set the standards for dielectric strength, pinhole rate, elongation, partial discharge behavior, thermal cycling, and fluid compatibility, and the metrology to prove them. - Drive Yield, Throughput, and IP: Take the process from pilot through first commercial runs. Build and document Vandrel’s process IP, trade secrets, and patentable methods. - Design for Replication: Translate line design into a modular, repeatable layout

公司怎么说 我们是谁 Vandrel正在重建美国的高性能漆包线供应链。我们在模块化微型工厂中设计和制造PEEK绝缘铜导体，生产用于最关键领域的电机、变压器和电力系统的线材：国防和航空航天平台、电动汽车牵引以及电网和固定式储能。如今，绝缘漆包线由少数欧洲和亚洲供应商生产。这对每一个需要更高电压、更高温度或更高功率密度的美国项目来说都是一个问题。我们的团队规模小、资深且亲力亲为，我们正在弥合这一差距。 你将做什么 - 设计和运行工艺：领导Vandrel中试挤出生产线的开发和运营，用于生产目标导体线规的PEEK绝缘铜漆包线，涵盖从树脂处理到成品、可直接绕线的线材。 - 掌控铜与PEEK的界面：推动表面处理、氧化控制、粘附策略和结合验证。极少数竞争对手已经解决了这个问题。我们打算更好地解决它并为结果申请专利。 - 指定并调试设备：选择、采购并启动挤出机、十字头、模具、冷却、收线和在线计量设备。直接与美国、欧洲和亚洲供应商合作，落地配置为PEEK加工的设备。 - 定义质量包络：设定介电强度、针孔率、伸长率、局部放电行为、热循环和流体兼容性的标准，以及证明这些标准的计量方法。 - 推动良率、产能和知识产权：将工艺从中试推进到首次商业运行。建立并记录Vandrel的工艺知识产权、商业秘密和可专利方法。 - 为复制而设计：将生产线设计转化为模块化、可重复的布局

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